Germany-based protection producer HENSOLDT has efficiently accomplished a brand new collection of floor and area checks for Kalaetron Assault, the agency’s partially-3D printed jamming system.
The jammer is primarily designed to be used on fighter jets just like the Eurofighter, and serves to detect and intervene with all kinds of anti-aircraft radar sorts. Following the invasion of Ukraine, the system was really initially constructed to guard Western fighter jets towards Russian air protection methods.
The most recent set of checks demonstrated that Kalaetron Assault can detect even probably the most cutting-edge air protection radars and exactly hearth off jamming alerts to disrupt them.
“Management of the electromagnetic spectrum is a necessary prerequisite for data superiority, and thus the success of navy missions and the safety of 1’s personal troopers,” says Celia Pelaz, Chief Technique Officer and Head of the Spectrum Dominance Division at HENSOLDT. “Kalaetron Assault additionally makes it potential to disclaim the enemy using this spectrum – for air protection, for instance.”

Additive manufacturing for air protection
Fashionable warfare is basically a recreation of cat and mouse, with ever-more subtle offensive weapons being countered by ever-more subtle defensive measures. Few know this higher than HENSOLDT, one of many largest corporations within the European protection sector with over 6,400 staff and a 2021 turnover of €1.5 billion.Â
Kalaetron Assault is constructed for each self-protection and sign reconnaissance functions within the German armed forces, however may be utilized by different navy models too. The system contains a set of cognitive software program components, a fully-digitized broadband sensor, and an electronically controllable jammer.
A few of the steel digital parts of the jammer have been 3D printed with a compact design so they may simply be built-in into the pod kinds which might be extensively utilized in lots of the world’s protection methods. Their design additionally permits them to be built-in instantly into varied aviation platforms akin to fighter jets.
This isn’t HENSOLDT’s first deployment of additive manufacturing both, because the agency developed a self-sufficient 3D printing cell again in 2017. Housed in a 20 ft container, the power is designed to permit HENSOLDT prospects to expertise first-hand how 3D printing may be built-in into day-to-day operations.
The corporate then partnered with 3D printer OEM Nano Dimension to 3D print and meeting a double-sided ten-layer PCB. The “main breakthrough” was a step towards creating high-performance digital parts by means of additive means. The agency has since been creating the work and making use of the expertise to navy functions akin to radar and optronics.
HENDSOLDT and Nano Dimension additionally expanded the partnership to type a three way partnership entity named J.A.M.E.S (Jetted Additively Manufactures Electronics Sources). The 2 corporations invested $6 million within the three way partnership to additional advance the event of 3D printed digital parts.

Throwing AI into the combination
Based on HENSOLDT, the efficacy of Kalaetron Assault can largely be attributed to the factitious intelligence (AI) fashions residing inside. The system leverages machine studying to categorise unknown threats when used out within the area and shortly consider massive quantities of knowledge on the fly. As such, Kalaetron Assault combines the newest Edge AI strategies with the agency’s deep experience in jamming applied sciences to supply a high-performance package deal match for end-use.
The system will initially be used as an escort jammer for the Eurofighter jets in Germany’s Luftwaffe air power. The mixing of the system will increase the digital warfare capabilities of the Eurofighter for contemporary operational eventualities. Due to the scalability of the jammer, Kalaetron Assault can be used on land automobiles and even ships.
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Featured picture exhibits two German Eurofighter jets. Picture through Stefan Petersen, HENSOLDT.