Greener strategy to a New Mexican staple opens prospects for sustainable meals roasting
TASTIN’ TIME — From left, Sandia intern Aaron Overacker, technologist Daniel Ray and venture lead Ken Armijo show solar-roasted inexperienced chile earlier than surveying chile connoisseurs on their peel-ability, style, texture and odor. (Picture by Randy Montoya)
By Mollie Rappe
Article courtesy of Sandia LabNews
Each August and September the unmistakable pungent aroma of roasting inexperienced chile permeates the air throughout New Mexico and neighboring states.
This delectable staple of regional delicacies is inexperienced in colour, however roasting the chile pepper to deepen the flavour and make the inedible pores and skin simpler to take away is hardly environmentally pleasant.
In New Mexico alone, burning propane to roast the peppers results in a seasonal emission of roughly 7,800 metric tons of carbon dioxide — the equal of driving 1,700 automobiles for a yr.
Sandia engineer Ken Armijo, who grew up on a chile farm in Sabinal, positioned between Albuquerque and Socorro, thought there was a “greener” technique to roast inexperienced chile. The outcomes of his experiments roasting chile with concentrated daylight might be shared on the American Society of Mechanical Engineers convention on power sustainability this July.
“The precept behind this analysis was to see if high-temperature meals roasting, not simply peppers, may very well be completed with photo voltaic and produce comparable outcomes as conventional propane roasting, and the reply is sure,” Ken stated. “We used inexperienced chile to showcase the tradition of New Mexico. Combining the state-of-the-art amenities and analysis at Sandia Nationwide Labs with the tradition, meals and other people of New Mexico is simply so particular. What different nationwide lab on the planet would have completed this?”
Ken makes use of the ability of the solar at Sandia’s Nationwide Photo voltaic Thermal Check Facility to discover new methods to seize the solar’s energy for electrical energy and industrial course of warmth.
Photo voltaic-roasted inexperienced chile

SETTIN’ UP — Sandia engineer Ken Armijo units up a variety of infrared cameras and information assortment gadgets earlier than the photo voltaic chile roast. (Picture by Randy Montoya)
For many years, Sandia has developed applied sciences that convert renewable sources like wind and daylight into electrical energy and helpful warmth with out producing greenhouse gases. Demonstrating these applied sciences in the actual world gives precious testing and validation. Ken’s demonstration of utilizing solar energy to roast inexperienced chile may encourage new functions of photo voltaic applied sciences and new avenues of analysis.
With the help of a number of Sandia engineers, technologists and interns, Ken bought a standard steel-drum tumbling chile roaster to the highest of the 200-foot tower at Sandia’s Nationwide Photo voltaic Thermal Check Facility and guarded the rotor mechanism from the extraordinary photo voltaic warmth.
Ken’s father, a chile farmer and roaster, donated a number of burlap sacks of inexperienced chile and his expertise assessing correctly roasted chile. Ken’s father grows natural, heirloom chile from seed handed down via a number of generations.
Utilizing 38 to 42 of the 212 heliostats — mirror-like gadgets used to focus daylight — on the thermal check facility, Ken was in a position to obtain a temperature above 900 levels Fahrenheit uniformly throughout the roasting drum, he stated. That is similar to the temperature of a standard propane chile roaster.
He used concentrated solar energy to roast three batches of twenty-two kilos of inexperienced chile: two that had been washed instantly previous to roasting and one which was dry roasted. The washed chiles took barely longer to roast than the dry chile, however the quantity of charring was extra uniform, and the flavour profile was most well-liked by inexperienced chile connoisseurs, Ken stated.
Afterward, Ken’s staff returned the chile roaster to the bottom and roasted three extra batches of inexperienced chile utilizing conventional propane. Propane was barely quicker, taking 4 minutes to roast washed chiles in comparison with six minutes for the quickest photo voltaic chile roast. With additional experimentation, and utilizing extra heliostats, Ken thinks they’ll roast chile even quicker than with propane, however he didn’t wish to scorch the chile throughout his first experiments.
“With the photo voltaic roasting we had been truly in a position to obtain a extra uniform distribution of warmth,” Ken stated. “With propane roasting, you simply get warmth proper the place the burners are, however all of the chile piled on prime isn’t actually getting heated as effectively. We noticed with our infrared cameras that with photo voltaic, it’s extra uniform. In essence, the warmth is reaching all of the chile within the entrance of the roaster. In apply, this has a whole lot of potential for roasting chile extra rapidly, with higher high quality, in addition to greener.”

SIZZLIN’ CHILE — Roasting inexperienced chile on prime of Sandia’s Nationwide Photo voltaic Thermal Check Facility. Roasting inexperienced chile with concentrated daylight as an alternative of propane produces flavorful chile and reduces carbon dioxide emissions. (Picture by Randy Montoya)
“Inexperienced,” inexperienced chile
For every of the standard propane roasts, Ken recorded the quantity of propane used to roast 22 kilos of inexperienced chile and located that switching from propane to solar energy would scale back greenhouse fuel emissions by 2.68 kilos per 22 kilos of inexperienced chile roasted. If the entire state of New Mexico switched to photo voltaic chile roasting, the web end result could be the equal of planting 130,000 tree seedlings and letting them develop for 10 years yearly.
It’s nice to roast inexperienced chile sustainably; nonetheless, if customers don’t just like the style of solar-roasted chile, it is going to by no means achieve acceptance. That’s the place the second a part of Ken’s examine is available in.
Ken offered 14 inexperienced chile connoisseurs with each solar-roasted chile and conventional propane-roasted chile and surveyed them on quite a lot of chile qualities. He discovered that on common, the respondents favored the solar-roasted chiles by 18% for taste, 12% for odor and a pair of% for ease of peeling off the inedible pores and skin. Nevertheless, the respondents most well-liked the feel of the propane-roasted by 4%.
“I did a survey and total, the members most well-liked the solar-roasted chile to the propane-roasted chile,” Ken stated. “That was stunning to me. They most well-liked the style as a result of it didn’t have as burnt a style. They stated it simply tastes cleaner of inexperienced chile.”
From moveable roasters to espresso beans
ROASTIN’ TIME — Sandia engineer Ken Armijo installs a chile roaster on prime of the photo voltaic tower above a subject of mirror heliostats. Ken will current his analysis at a convention on power sustainability this July. (Picture by Randy Montoya)
Ken acknowledged that it’s not possible to construct a tower and subject of heliostats only for roasting meals like inexperienced chile, espresso or grains. Nevertheless, he and his colleagues are exploring a a lot smaller and extra modular solar-roasting system that conceivably may very well be transported to farmers’ markets, grocery shops and chile festivals for roasting small batches of inexperienced chile, just like the propane-burning steel-drum chile roasters at present use.
“Sooner or later, I hope chile roasters will pull as much as farmers’ markets and festivals with a trailer with a modular mirrored roaster,” Ken stated. “They only pour the chile in, level the system on the solar and let it roast. That will simply be superior.”
However Ken says photo voltaic roasting isn’t only for inexperienced chile. Concentrated daylight may be used to roast different foodstuffs akin to soybeans at 840 levels Fahrenheit for animal feed and human meals; grains for beer at 200-400 F; almonds and cashews at round 300 and 266 F; and even espresso. French roast espresso is roasted till the beans attain 464 F, and occasional beans are roasted till 350-400 F for mild roast espresso. Historically, fossil fuels like propane or pure fuel are used for these processes.
New Mexico has virtually good climate for photo voltaic roasting, with a median of 300 days of sunshine annually, Ken stated. And lots of different crop-producing places get loads of sunny days, too. The almond manufacturing area of California will get 260 days of sunshine, significantly in the summertime and fall. The truth is, two firms in California are engaged on pilot crops to make use of concentrated solar energy for decrease temperature processes, akin to pasteurizing almonds. Espresso farmers in Colombia, Ecuador and Peru develop and roast at excessive altitudes, which can be good for utilizing photo voltaic to roast espresso, Ken added.
On the subject of the way forward for inexperienced solar-roasted meals, the sky’s the restrict.
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