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Which is Higher? Intrusive or Non-Intrusive CNC Machine Tending?

With regards to machine tending automation, the best to deploy options are virtually all the time these which can be easiest.

However does this imply you must select an intrusive or a non-intrusive answer?

Intrusive automation options are customized constructed on your particular wants. This implies they’re completely suited to your manufacturing line, however the integration course of is prolonged, complicated, and expensive. Non-intrusive automation options, alternatively, are fast to deploy and might be simply utilized to virtually any manufacturing line.

Which kind of answer is healthier? Customized intrusive automation or off-the-shelf non-intrusive automation?

With the appropriate info and a transparent understanding of each choices, you may make probably the most applicable selection on your machine tending course of.

What’s CNC machine tending and why automate?

Robotic machine tending is the method of utilizing robots to load and unload components from CNC machines. This often entails including uncooked supplies to the machine and eradicating the completed merchandise after the machining cycle.

Machine tending automation may also help enhance the effectivity of your manufacturing course of by eradicating this uninteresting and repetitive process from the fingers of human staff.

These machinists can then transfer to extra invaluable and attention-grabbing duties inside your facility. This makes their jobs extra rewarding and helps enhance security as they don’t seem to be interacting with harmful equipment.

Different advantages of automated machine tending is that it helps enhance product high quality by guaranteeing components are all the time positioned within the machine in precisely the identical method each time.

Teaching waypoint with the Robotiq Machine Tending Solution.

Intrusive vs non-intrusive CNC machine tending

You’ll be able to consider there being two kinds of robotic machine tending answer: intrusive and non-intrusive.

Intrusive techniques require intensive integration time and finances. You both want a excessive diploma of information and experience in robotic integration or you need to rent somebody who does.

In distinction, a non-intrusive answer — the Robotiq Machine Tending Resolution is the pioneer on this strategy — is predicated on customary, off-the-shelf applied sciences. Because of this straightforward strategy, you need to use non-intrusive options with virtually any CNC machine.

Listed below are the professionals and cons of every strategy:

Intrusive machine tending options

That is the basic kind of robotic machine tending. Earlier than the Robotiq answer got here alongside, this was the one kind.

Intrusive options require you to combine with the CNC machine’s controller and {hardware} through the robotic’s programming.

Benefits of intrusive automation are:

  • Absolutely custom-made to your particular machine.

  • Means that you can entry all CNC machine performance, with superior programming.

  • Effectively-established strategy, so there are lots of options available on the market.

Disadvantages are:

  • Integration is complicated and costly, taking plenty of time.

  • Requires intensive robotics data and experience.

  • Arduous to enhance and replace following modifications to the method.

Non-intrusive machine tending options

The Robotiq Machine Tending Resolution takes a really completely different strategy. It’s a non-intrusive answer.

Non-intrusive components to automate a CNC Machine

Non-intrusive signifies that the answer makes use of customary applied sciences like mild sensors and linear actuators. As a substitute of interfacing with the CNC machine’s communication protocols, the robotic system makes use of these off-the-shelf elements to work together as a human operator would — by wanting on the standing lights and urgent buttons.

It is a easier, cheaper various and might be simply utilized to virtually any CNC machine.

Benefits of non-intrusive automation are:

  • Less complicated to deploy and really straightforward to make use of.

  • No robotics data or programming expertise wanted.

  • Appropriate with many extra CNC machines.

Disadvantages are:

  • There are fewer options available on the market. Our answer is a pioneer.

  • Probably much less appropriate to full-scale automation throughout a whole manufacturing plant.

  • If you wish to entry extra superior performance of the CNC machine, you will want further integration.

How a non-intrusive machine tending answer works

How can a machine tending robotic interface together with your CNC machine with out utilizing the machine’s communication protocols?

With the Robotiq answer, we’ve solved one of many largest challenges with typical CNC machine tending utilizing a easy strategy.

The fundamental philosophy behind a non-intrusive system is that this: Use the CNC machine in the identical method as a human operator would.

This entails:

  • Utilizing mild sensors to detect the CNC machine’s standing by “wanting” at its standing lights.

  • Utilizing a linear actuator to press the machine’s foot pedal to open and shut the door.

  • Urgent the “Begin” button on the machine’s management panel to activate the subsequent machining cycle.

These options are very simple. With this strategy, we are able to take away an enormous quantity of the friction that’s generally related to machine tending automation.

How to decide on the appropriate kind of automation for your small business

Discovering the appropriate automation answer for your small business generally is a robust choice. There are plenty of competing options available on the market. To the untrained eye, these options can appear to be fairly related, even when they’re truly very completely different.

There is no such thing as a one-size-fits-all for automation — though the Robotiq Machine Tending Resolution comes shut. A number of components will affect your selection of answer, together with the dimensions of your organization, the quantity of automation you need to deploy, and the precise wants of your machinists.

No matter machine tending answer you select, attempt to discover examples of people that have finished the identical as you. Yow will discover some examples of groups which have utilized machine tending automation in our case research library.

Your selection: customized vs. off-the-shelf automation

In the end, the selection of whether or not you automate with an intrusive or a non-intrusive answer is as much as you.

With the appropriate info and steering, you may make the very best choice on your wants, finances, and degree of expertise.

An important factor is to discover a answer that may will let you automate your particular CNC machines. With the appropriate answer, you’ll be part of the various companies which can be utilizing robots to make their manufacturing extra environment friendly.

You can too see our Machine Tending Resolution in motion on this demo.

What has held you again from machine tending automation till now? Inform us within the feedback beneath or be part of the dialogue on LinkedIn, Twitter, Fb, or the DoF skilled robotics neighborhood.



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